Makita LS1018L Användarmanual

LS1018

LS1018L

EN

Slide Compound Miter Saw INSTRUCTION MANUAL 10

SV

Skjutbar kap- och

geringskombinationssåg

BRUKSANVISNING 23

NO

Skyvbar gjæringssag for

kombinasjonssaging

BRUKSANVISNING 36

FI

Ristikelkkasaha KÄYTTÖOHJE 49

LV

Slīdrāmja kombinētais

leņķzāģis

LIETOŠANAS INSTRUKCIJA 62

LT

Kombinuotas nuleidžiamas

skersavimo ir kampų

suleidimo pjūklas

NAUDOJIMO INSTRUKCIJA 75

ET

Liuglõike eerungisaag KASUTUSJUHEND 88

RU

Торцовочная пила

консольного типа

РУКОВОДСТВО ПО

ЭКСПЛУАТАЦИИ

101

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9

10 ENGLISH

ENGLISH (Original instructions)

SPECIFICATIONS

Model: LS1018 LS1018L

Blade diameter 255 - 260 mm

Hole diameter Countries other than Europe 25.4 mm or 30 mm

(country specic)

European countries 30 mm

Max. kerf thickness of the saw blade 3.2 mm

Max. miter angle Right 60°, Left 47°

Max. bevel angle Right 45°, Left 45°

No load speed (RPM) 4,300 min

-1

Laser type -

Red Laser 650 nm, Maximum output

1 mW ( Laser Class 2M )

Dimensions (L x W x H) 825 mm x 536 mm x 633 mm

Net weight 21.5 kg

Safety class

/II

• Due to our continuing program of research and development, the specications herein are subject to change

without notice.

• Specications may differ from country to country.

• Weight according to EPTA-Procedure 01/2014

Max. Cutting capacities (H x W) with 260 mm in diameter

Miter angle Bevel angle

45° (left) 0° 45° (right)

0° 50 mm x 310 mm 91 mm x 310 mm 31 mm x 310 mm

45° 50 mm x 220 mm 91 mm x 220 mm 31 mm x 220 mm

60° (right) - 91 mm x 153 mm -

Symbols

The following show the symbols used for the equip-

ment. Be sure that you understand their meaning before

use.

Read instruction manual.

DOUBLE INSULATION

To avoid injury from ying debris, keep

holding the saw head down, after making

cuts, until the blade has come to a com-

plete stop.

When performing slide cut, rst pull car-

riage fully and press down handle, then

push carriage toward the guide fence.

Do not place hand or ngers close to the

blade.

Adjust sliding fences clear of blade and

blade guard properly.

Always remove SUB-FENCE R when

performing right bevel cuts. Failure to do so

may cause serious injury to operator.

LASER RADIATION: Do not stare into

beam. Direct laser beam may injure your

eyes.

Only for EU countries

Do not dispose of electric equipment

together with household waste material!

In observance of the European Directive,

on Waste Electric and Electronic

Equipment and its implementation in

accordance with national law, electric

equipment that have reached the end of

their life must be collected separately and

returned to an environmentally compatible

recycling facility.

Intended use

The tool is intended for accurate straight and miter

cutting in wood. With appropriate saw blades, aluminum

can also be sawed.

Power supply

The tool should be connected only to a power supply of

the same voltage as indicated on the nameplate, and

can only be operated on single-phase AC supply. They

are double-insulated and can, therefore, also be used

from sockets without earth wire.

11 ENGLISH

Noise

The typical A-weighted noise level determined accord-

ing to EN62841-3-9:

Sound pressure level (L

pA

) : 92 dB(A)

Sound power level (L

WA

) : 102 dB (A)

Uncertainty (K) : 3 dB(A)

NOTE: The declared noise emission value(s) has

been measured in accordance with a standard test

method and may be used for comparing one tool with

another.

NOTE: The declared noise emission value(s)

may also be used in a preliminary assessment of

exposure.

WARNING: Wear ear protection.

WARNING: The noise emission during actual

use of the power tool can differ from the declared

value(s) depending on the ways in which the

tool is used especially what kind of workpiece is

processed.

WARNING: Be sure to identify safety mea-

sures to protect the operator that are based on an

estimation of exposure in the actual conditions of

use (taking account of all parts of the operating

cycle such as the times when the tool is switched

off and when it is running idle in addition to the

trigger time).

EC Declaration of Conformity

For European countries only

The EC declaration of conformity is included as Annex A

to this instruction manual.

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings, instruc-

tions, illustrations and specications provided

with this power tool. Failure to follow all instructions

listed below may result in electric shock, re and/or

serious injury.

Save all warnings and instruc-

tions for future reference.

The term "power tool" in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Safety instructions for mitre saws

1. Mitre saws are intended to cut wood or wood-

like products, they cannot be used with abra-

sive cut-off wheels for cutting ferrous material

such as bars, rods, studs, etc. Abrasive dust

causes moving parts such as the lower guard to

jam. Sparks from abrasive cutting will burn the

lower guard, the kerf insert and other plastic parts.

2.

Use clamps to support the workpiece whenever

possible. If supporting the workpiece by hand,

you must always keep your hand at least 100

mm from either side of the saw blade. Do not

use this saw to cut pieces that are too small to

be securely clamped or held by hand. If your

hand is placed too close to the saw blade, there is

an increased risk of injury from blade contact.

3. The workpiece must be stationary and

clamped or held against both the fence and the

table. Do not feed the workpiece into the blade

or cut "freehand" in any way. Unrestrained

or moving workpieces could be thrown at high

speeds, causing injury.

4. Push the saw through the workpiece. Do not

pull the saw through the workpiece. To make

a cut, raise the saw head and pull it out over

the workpiece without cutting, start the motor,

press the saw head down and push the saw

through the workpiece. Cutting on the pull stroke

is likely to cause the saw blade to climb on top

of the workpiece and violently throw the blade

assembly towards the operator.

5.

Never cross your hand over the intended line of

cutting either in front or behind the saw blade.

Supporting the workpiece "cross handed" i.e. hold-

ing the workpiece to the right of the saw blade with

your left hand or vice versa is very dangerous.

► Fig.1

6. Do not reach behind the fence with either hand

closer than 100 mm from either side of the saw

blade, to remove wood scraps, or for any other

reason while the blade is spinning. The proxim-

ity of the spinning saw blade to your hand may not

be obvious and you may be seriously injured.

7. Inspect your workpiece before cutting. If the

workpiece is bowed or warped, clamp it with

the outside bowed face toward the fence.

Always make certain that there is no gap

between the workpiece, fence and table along

the line of the cut. Bent or warped workpieces

can twist or shift and may cause binding on the

spinning saw blade while cutting. There should be

no nails or foreign objects in the workpiece.

8. Do not use the saw until the table is clear of all

tools, wood scraps, etc., except for the work-

piece. Small debris or loose pieces of wood or

other objects that contact the revolving blade can

be thrown with high speed.

9.

Cut only one workpiece at a time. Stacked multiple

workpieces cannot be adequately clamped or braced

and may bind on the blade or shift during cutting.

10. Ensure the mitre saw is mounted or placed on

a level, rm work surface before use. A level

and rm work surface reduces the risk of the mitre

saw becoming unstable.

11. Plan your work. Every time you change the

bevel or mitre angle setting, make sure the

adjustable fence is set correctly to support the

workpiece and will not interfere with the blade

or the guarding system. Without turning the tool

"ON" and with no workpiece on the table, move

the saw blade through a complete simulated cut to

assure there will be no interference or danger of

cutting the fence.

12 ENGLISH

12. Provide adequate support such as table exten-

sions, saw horses, etc. for a workpiece that is

wider or longer than the table top. Workpieces

longer or wider than the mitre saw table can tip

if not securely supported. If the cut-off piece or

workpiece tips, it can lift the lower guard or be

thrown by the spinning blade.

13. Do not use another person as a substitute for

a table extension or as additional support.

Unstable support for the workpiece can cause the

blade to bind or the workpiece to shift during the

cutting operation pulling you and the helper into

the spinning blade.

14. The cut-off piece must not be jammed or

pressed by any means against the spinning

saw blade. If conned, i.e. using length stops, the

cut-off piece could get wedged against the blade

and thrown violently.

15. Always use a clamp or a xture designed to

properly support round material such as rods

or tubing. Rods have a tendency to roll while

being cut, causing the blade to "bite" and pull the

work with your hand into the blade.

16. Let the blade reach full speed before contact-

ing the workpiece. This will reduce the risk of the

workpiece being thrown.

17. If the workpiece or blade becomes jammed,

turn the mitre saw off. Wait for all moving

parts to stop and disconnect the plug from

the power source and/or remove the battery

pack. Then work to free the jammed material.

Continued sawing with a jammed workpiece could

cause loss of control or damage to the mitre saw.

18.

After nishing the cut, release the switch, hold

the saw head down and wait for the blade to stop

before removing the cut-off piece. Reaching with

your hand near the coasting blade is dangerous.

19. Hold the handle rmly when making an incom-

plete cut or when releasing the switch before

the saw head is completely in the down posi-

tion. The braking action of the saw may cause

the saw head to be suddenly pulled downward,

causing a risk of injury.

20. Only use the saw blade with the diameter that

is marked on the tool or specied in the man-

ual. Use of an incorrectly sized blade may affect

the proper guarding of the blade or guard opera-

tion which could result in serious personal injury.

21. Only use the saw blades that are marked with

a speed equal or higher than the speed marked

on the tool.

22. Do not use the saw to cut other than wood,

aluminum or similar materials.

23. (For European countries only)

Always use the blade which conforms to

EN847-1.

Additional instructions

1. Make workshop kid proof with padlocks.

2. Never stand on the tool. Serious injury could

occur if the tool is tipped or if the cutting tool is

unintentionally contacted.

3. Never leave the tool running unattended. Turn

the power off. Do not leave tool until it comes

to a complete stop.

4. Do not operate saw without guards in place.

Check blade guard for proper closing before

each use. Do not operate saw if blade guard

does not move freely and close instantly.

Never clamp or tie the blade guard into the

open position.

5. Keep hands out of path of saw blade. Avoid

contact with any coasting blade. It can still

cause severe injury.

6. To reduce the risk of injury, return carriage

to the full rear position after each crosscut

operation.

7. Always secure all moving portions before

carrying the tool.

8. Stopper pin which locks the cutter head down

is for carrying and storage purposes only and

not for any cutting operations.

9. Check the blade carefully for cracks or dam-

age before operation. Replace cracked or dam-

aged blade immediately. Gum and wood pitch

hardened on blades slows saw and increases

potential for kickback. Keep blade clean by

rst removing it from tool, then cleaning it with

gum and pitch remover, hot water or kerosene.

Never use gasoline to clean blade.

10. While making a slide cut, KICKBACK can

occur. KICKBACK occurs when the blade

binds in the workpiece during a cutting oper-

ation and the saw blade is driven rapidly

towards the operator. Loss of control and seri-

ous personal injury can result. If blade begins

to bind during a cutting operation, do not con-

tinue to cut and release switch immediately.

11. Use only anges specied for this tool.

12. Be careful not to damage the arbor, anges

(especially the installing surface) or bolt.

Damage to these parts could result in blade

breakage.

13. Make sure that the turn base is properly

secured so it will not move during operation.

Use the holes in the base to fasten the saw to a

stable work platform or bench. NEVER use tool

where operator positioning would be awkward.

14. Make sure the shaft lock is released before the

switch is turned on.

15. Be sure that the blade does not contact the

turn base in the lowest position.

16. Hold the handle rmly. Be aware that the saw

moves up or down slightly during start-up and

stopping.

17. Make sure the blade is not contacting the

workpiece before the switch is turned on.

18. Before using the tool on an actual workpiece,

let it run for a while. Watch for vibration or

wobbling that could indicate poor installation

or a poorly balanced blade.

19. Stop operation immediately if you notice any-

thing abnormal.

20. Do not attempt to lock the trigger in the "ON"

position.

21. Always use accessories recommended in this

manual. Use of improper accessories such as

abrasive wheels may cause an injury.

13 ENGLISH

22. Some material contains chemicals which may

be toxic. Take caution to prevent dust inhala-

tion and skin contact. Follow material supplier

safety data.

Additional safety rules for the laser

1. LASER RADIATION, DO NOT STARE INTO THE

BEAM OR VIEW DIRECTLY WITH OPTICAL

INSTRUMENTS, CLASS 2M LASER PRODUCT.

SAVE THESE INSTRUCTIONS.

WARNING: DO NOT let comfort or familiarity

with product (gained from repeated use) replace

strict adherence to safety rules for the subject

product. MISUSE or failure to follow the safety

rules stated in this instruction manual may cause

serious personal injury.

INSTALLATION

Bench mounting

► Fig.2: 1. Stopper pin

When the tool is shipped, the handle is locked in the

lowered position by the stopper pin. Release the stop-

per pin by simultaneously applying a slight downward

pressure on the handle and pulling the stopper pin.

► Fig.3: 1. Bolts

This tool should be bolted with four bolts to a level and

stable surface using the bolt holes provided in the tool's

base. This will help prevent tipping and possible injury.

Installing the holders and holder

assemblies

NOTE: In some countries, the holders and holder

assemblies may not be included in the tool package

as standard accessory.

► Fig.4: 1. Holder 2. Holder assembly 3. Screw

The holders and the holder assemblies support work-

pieces horizontally.

Install the holders and the holder assemblies on both

side as shown in the gure.

Then tighten the screws rmly to secure the holders and

the holder assemblies.

FUNCTIONAL

DESCRIPTION

WARNING:

• Always be sure that the tool is switched off

and unplugged before adjusting or checking

function on the tool. Failure to switch off and

unplug the tool may result in serious personal

injury from accidental start-up.

Blade guard

► Fig.5: 1. Blade guard

When lowering the handle, the blade guard rises auto-

matically. The blade guard returns to its original position

when the cut is completed and the handle is raised.

WARNING:

• Never defeat or remove the blade guard or

the spring which attaches to the guard. An

exposed blade as a result of defeated guarding

may result in serious personal injury during

operation.

In the interest of your personal safety, always maintain

the blade guard in good condition. Any irregular opera-

tion of the blade guard should be corrected immediately.

Check to assure spring loaded return action of guard.

WARNING:

• Never use the tool if the blade guard or

spring are damaged, faulty or removed.

Operation of the tool with a damaged, faulty or

removed guard may result in serious personal

injury.

If the see-through blade guard becomes dirty, or saw-

dust adheres to it in such a way that the blade and/or

workpiece is no longer easily visible, unplug the saw

and clean the guard carefully with a damp cloth. Do not

use solvents or any petroleum-based cleaners on the

plastic guard because this may cause damage to the

guard.

If the blade guard becomes dirty and needs to be

cleaned for proper operation follow the steps below:

With the tool switched off and unplugged, use the sup-

plied socket wrench to loosen the hex bolt holding the

center cover. Loosen the hex bolt by turning it counter-

clockwise and raise the blade guard and center cover.

► Fig.6: 1. Blade guard

With the blade guard so positioned, cleaning can be

more completely and efciently accomplished. When

cleaning is complete reverse procedure above and

secure bolt. Do not remove spring holding blade guard.

If guard becomes damaged through age or UV light

exposure, contact a Makita service center for a new

guard. DO NOT DEFEAT OR REMOVE GUARD.

14 ENGLISH

Positioning kerf board

► Fig.7: 1. Screw 2. Kerf board

► Fig.8: 1. Saw blade 2. Blade teeth 3. Kerf board

4. Left bevel cut 5. Straight cut 6. Right bevel

cut

This tool is provided with the kerf boards in the turn

base to minimize tearing on the exit side of a cut. The

kerf boards are factory adjusted so that the saw blade

does not contact the kerf boards. Before use, adjust the

kerf boards as follows:

First, unplug the tool. Loosen all the screws (3 each on

left and right) securing the kerf boards. Re-tighten them

only to the extent that the kerf boards can still be easily

moved by hand. Lower the handle fully and push in the

stopper pin to lock the handle in the lowered position.

Loosen the screw which secures the slide poles. Pull

the carriage toward you fully. Adjust the kerf boards

so that the kerf boards just contact the sides of the

blade teeth. Tighten the front screws (do not tighten

rmly). Push the carriage toward the guide fence fully

and adjust the kerf boards so that the kerf boards just

contact the sides of blade teeth. Tighten the rear screws

(do not tighten rmly).

After adjusting the kerf boards, release the stopper

pin and raise the handle. Then tighten all the screws

securely.

NOTICE:

• After setting the bevel angle ensure that the

kerf boards are adjusted properly. Correct

adjustment of the kerf boards will help provide

proper support of the workpiece minimizing work-

piece tear out.

Maintaining maximum cutting

capacity

This tool is factory adjusted to provide the maximum

cutting capacity for a 255 mm saw blade.

Unplug the tool before any adjustment is attempted.

When installing a new blade, always check the lower

limit position of the blade and if necessary, adjust it as

follows:

► Fig.9: 1. Adjusting bolt 2. Turn base

► Fig.10: 1. Top surface of turn base 2. Periphery of

blade 3. Guide fence

First, unplug the tool. Push the carriage toward the

guide fence fully and lower the handle completely.

Use the hex. wrench to turn the adjusting bolt until the

periphery of the blade extends slightly below the top

surface of the turn base at the point where the front

face of the guide fence meets the top surface of the turn

base.

With the tool unplugged, rotate the blade by hand while

holding the handle all the way down to be sure that

the blade does not contact any part of the lower base.

Re-adjust slightly, if necessary.

WARNING:

• After installing a new blade and with the tool

unplugged, always be sure that the blade

does not contact any part of the lower base

when the handle is lowered completely. If a

blade makes contact with the base it may cause

kickback and result in serious personal injury.

Stopper arm

► Fig.11: 1. Stopper arm 2. Adjusting screw

The lower limit position of the blade can be easily

adjusted with the stopper arm. To adjust it, move the

stopper arm in the direction of the arrow as shown in the

gure. Adjust the adjusting screw so that the blade stops

at the desired position when lowering the handle fully.

Adjusting the miter angle

► Fig.12: 1. Miter scale 2. Pointer 3. Lock lever

4. Grip

Loosen the grip by turning counterclockwise. Turn the turn base

while pressing down the lock lever. When you have moved the

grip to the position where the pointer points to the desired angle

on the miter scale, securely tighten the grip clockwise.

CAUTION:

• After changing the miter angle, always secure

the turn base by tightening the grip rmly.

NOTICE:

• When turning the turn base, be sure to raise the

handle fully.

Adjusting the bevel angle

► Fig.13: 1. Lever

To adjust the bevel angle, loosen the lever at the rear of

the tool counterclockwise. Unlock the arm by pushing

the handle somewhat strongly in the direction that you

intend to tilt the saw blade.

NOTE:

• Lever can be adjusted to a different lever angle

by removing the screw holding the lever and

securing the lever at a desired angle.

► Fig.14: 1. Lever 2. Arm 3. Pointer 4. Bevel scale

Tilt the saw blade until the pointer points to the desired

angle on the bevel scale. Then tighten the lever clock-

wise rmly to secure the arm.

► Fig.15: 1. Lever

When tilting the carriage to the right, tilt the carriage

to the left slightly after loosening the lever and press

the releasing button. With the releasing button being

pressed, tilt the carriage to the right.

► Fig.16: 1. Pointer 2. Release button 3. Bevel scale

Tilt the saw blade until the pointer points to the desired

angle on the bevel scale. Then tighten the lever clock-

wise rmly to secure the arm.

• When changing bevel angles, be sure to position

the kerf boards appropriately as explained in the

"Positioning kerf boards" section.

CAUTION:

• After changing the bevel angle, always secure

the arm by tightening the lever clockwise.

NOTICE:

• When tilting the saw blade be sure the handle is

fully raised.

• When changing bevel angles, be sure to position

the kerf boards appropriately as explained in the

"Positioning kerf boards" section.

15 ENGLISH

Slide lock adjustment

► Fig.17: 1. Locking screw

To lock the slide pole, turn the locking screw clockwise.

Switch action

► Fig.18: 1. Lock-off button 2. Switch trigger 3. Hole

for padlock

To prevent the switch trigger from being accidentally

pulled, a lock-off button is provided. To start the tool,

press in the lock-off button and pull the switch trigger.

Release the switch trigger to stop.

WARNING:

• Before plugging in the tool, always check to

see that the switch trigger actuates properly

and returns to the "OFF" position when

released. Do not pull the switch trigger hard

without pressing in the lock-off button. This

can cause switch breakage. Operating a tool

with a switch that does not actuate properly

can lead to loss of control and serious personal

injury.

A hole is provided in the switch trigger for insertion of

padlock to lock the tool off.

WARNING:

• Do not use a lock with a shank or cable any

smaller than 6.35 mm in diameter. A smaller

shank or cable may not properly lock the tool in

the off position and unintentional operation may

occur resulting in serious personal injury.

• NEVER use tool without a fully operative

switch trigger. Any tool with an inoperative

switch is HIGHLY DANGEROUS and must be

repaired before further usage or serious per-

sonal injury may occur.

• For your safety, this tool is equipped with a lock-

off button which prevents the tool from unin-

tended starting. NEVER use the tool if it runs

when you simply pull the switch trigger without

pressing the lock-off button. A switch in need of

repair may result in unintentional operation and

serious personal injury. Return tool to a Makita

service center for proper repairs BEFORE fur-

ther usage.

• NEVER defeat the lock-off button by taping

down or some other means. A switch with a

defeated lock-off button may result in uninten-

tional operation and serious personal injury.

Electronic function

Soft start feature

This function allows the smooth start-up of the tool by

limiting the start-up torque.

Laser beam action

For model LS1018L only

NOTE:

• Before the rst use, install two AA dry cells in the

cell box. Refer to the section titled "Replacing

the dry cells for laser unit" for the installment.

CAUTION:

• When not in use, be sure to turn off the laser

► Fig.19: 1. Switch for laser

CAUTION:

• Never look into the laser beam. Direct laser

beam may injure your eyes.

• LASER RADIATION, DO NOT STARE INTO

THE BEAM, CLASS 2 LASER PRODUCT.

• Before shifting the laser line or performing main-

tenance adjustment, be sure to unplug the tool.

To turn on the laser beam, press the upper position (I)

of the switch. To turn off the laser beam, press the lower

position (0) of the switch.

Laser line can be shifted to either the left or right side of

the saw blade by loosening the screw holding the laser

unit box and shifting it in the desired direction. After

shifting, be sure to tighten the screw.

► Fig.20: 1. Screw holding the laser unit box

Laser line is factory adjusted so that it is positioned within

1 mm from the side surface of the blade (cutting position).

NOTE:

•

When laser line appears dim and hard to see

because of direct sunlight, relocate the work area

to a place where there is less direct sunlight.

Replacing the dry cells for laser unit

► Fig.21

► Fig.22: 1. Dry cell

Remove the lid for the dry cells for laser unit by sliding while

pressing it. Take out the old dry cells and put the new ones as

shown in the gure. After replacing, return the lid to cover it.

Cleaning of the lens for the laser light

If the lens for the laser light becomes dirty, or sawdust

adheres to it in such a way that the laser line is no longer

easily visible, unplug the saw and remove and clean the lens

for the laser light carefully with a damp, soft cloth. Do not use

solvents or any petroleum-based cleaners on the lens.

NOTE:

• When laser line is dim and almost or entirely

invisible because of the direct sunlight in the

indoor or outdoor window-by work, relocate the

work area to a place not exposed to the direct

sunlight.

16 ENGLISH

ASSEMBLY

WARNING:

• Always be sure that the tool is switched off

and unplugged before working on the tool.

Failure to switch off and unplug the tool may

result in serious personal injury.

Storage of socket wrench with hex

wrench on its other end

► Fig.23: 1. Socket wrench with hex wrench on its

other end 2. Wrench holder

The socket wrench is stored as shown in the gure. When the socket

wrench is needed it can be pulled out of the wrench holder. After using

the socket wrench it can be stored by returning it to the wrench holder.

Installing or removing saw blade

WARNING:

• Always be sure that the tool is switched off

and unplugged before installing or removing

the blade. Accidental start up of the tool may

result in serious personal injury.

•

Use only the Makita socket wrench provided

to install or remove the blade.Failure to use the

wrench may result in overtightening or insufcient

tightening of the hex bolt and serious personal injury.

► Fig.24: 1. Stopper pin

Lock the handle in the raised position by pushing in the stopper pin.

► Fig.25: 1. Socket wrench 2. Blade case 3. Center

cover 4. Hex bolt 5. Blade guard

To remove the blade, use the socket wrench to loosen

the hex bolt holding the center cover by turning it coun-

terclockwise. Raise the blade guard and center cover.

WARNING:

• Do not remove any screw other than the

hex bolt illustrated. If you mistakenly remove

another screw and the blade guard comes off,

make sure to re-assemble the blade guard.

► Fig.26: 1. Blade case 2. Socket wrench 3. Hex bolt

4. Arrow 5. Shaft lock

Press the shaft lock to lock the spindle and use the

socket wrench to loosen the hex bolt clockwise. Then

remove the hex bolt, outer ange and blade.

NOTE:

• If the inner ange is removed be sure to install

it on the spindle with its protrusion facing away

from the blade. If the ange is installed incor-

rectly the ange will rub against the machine.

WARNING:

•

Before mounting the blade onto the spindle, always be

sure that the correct ring for the blade's arbor hole you

intend to use is installed between the inner and the

outer anges. Use of the incorrect arbor hole ring may

result in the improper mounting of the blade causing blade

movement and severe vibration resulting in possible loss

of control during operation and in serious personal injury.

► Fig.27:

1. Blade case 2. Arrow 3. Arrow 4. Saw blade

To install the blade, mount it carefully onto the spindle,

making sure that the direction of the arrow on the sur-

face of the blade matches the direction of the arrow on

the blade case.

Install the outer ange and hex bolt, and then use the

socket wrench to tighten the hex bolt (left-handed)

securely counterclockwise while pressing the shaft lock.

► Fig.28: 1. Hex bolt (left-handed) 2. Outer ange

3. Saw blade 4. Ring 5. Inner ange

6. Spindle

► Fig.29: 1. Socket wrench 2. Blade case 3. Center

cover 4. Hex bolt 5. Blade guard

Return the blade guard and center cover to its original

position. Then tighten the hex bolt clockwise to secure

the center cover. Release the handle from the raised

position by pulling the stopper pin. Lower the handle to

make sure that the blade guard moves properly. Make

sure the shaft lock has released spindle before making

cut.

Connecting a vacuum cleaner

When you wish to perform clean cutting operation,

connect a Makita vacuum cleaner.

► Fig.30

Dust bag

► Fig.31: 1. Dust nozzle 2. Dust bag 3. Fastener

The use of the dust bag makes cutting operations

cleaner and dust collection easier. To attach the dust

bag, t it onto the dust nozzle.

When the dust bag is about half full, remove the dust

bag from the tool and pull the fastener out. Empty

the dust bag of its contents, tapping it lightly so as to

remove particles adhering to the insides which might

hamper further collection.

Securing workpiece

WARNING:

• It is extremely important to always secure

the workpiece correctly with the proper type

of vise or crown molding stoppers. Failure to

do so may result in serious personal injury and

cause damage to the tool and/or the workpiece.

• After a cutting operation do not raise the

blade until it has come to a complete stop.

The raising of a coasting blade may result in

serious personal injury and damage to the

workpiece.

• When cutting a workpiece that is longer

than the support base of the saw, the mate-

rial should be supported the entire length

beyond the support base and at the same

height to keep the material level. Proper

workpiece support will help avoid blade pinch

and possible kickback which may result in seri-

ous personal injury. Do not rely solely on the

vertical vise and/or horizontal vise to secure the

workpiece. Thin material tends to sag. Support

workpiece over its entire length to avoid blade

pinch and possible KICKBACK.

► Fig.32: 1. Support 2. Turn base

17 ENGLISH

Guide fence (SLIDING FENCE) adjustment

► Fig.33: 1. Sliding fence 2. Clamping screw

WARNING:

• Before operating the tool, make sure that the

sliding fence is secured rmly.

• Before bevel-cutting, make sure that no part

of the tool, especially the blade, contacts the

fence when fully lowering and raising the

handle in any position and while moving the

carriage through its full range of travel. If the

tool or blade makes contact with the fence this

may result in kickback or unexpected movement

of the material and serious personal injury.

► Fig.34: 1. Sliding fence

CAUTION:

• When performing bevel cuts, slide the sliding

fence to the left and secure it as shown in the

gure. Otherwise, it will contact the blade or a

part of the tool, causing possible serious injury

to the operator.

This tool is equipped with the sliding fence which should

ordinarily be positioned as shown in the gure.

However, when performing left bevel cuts, set it to the left

position as shown in the gure if the tool head contacts it.

When bevel-cutting operations are complete, don't for-

get to return the sliding fence to the original position and

secure it by rmly tightening the clamping screw.

Sub-fence R

WARNING:

• Before operating the tool, make sure that the

sub-fence R is secured rmly.

•

Before performing right bevel cuts, remove the sub-

fence R. It will contact the blade or a part of the tool,

causing possible serious injury to the operator.

► Fig.35: 1. Sub-fence R 2. Screws

The sub-fence R can be removed from the right side of

the guide fence. To remove the sub-fence R, loosen the

screw which secures the sub-fence R and pull it out.

Follow the removal procedure in reverse to install it.

When bevel-cutting operations are complete, don't for-

get to return the sub-fence R to the original position and

secure it by rmly tightening the clamping screw.

Vertical vise

► Fig.36: 1. Vise arm 2. Vise knob 3. Vise rod

4. Screw 5. Guide fence

The vertical vise can be installed on either the left or

right side of the guide fence. Insert the vise rod into the

hole in the guide fence and tighten the screw on the

back of the guide fence to secure the vise rod.

Position the vise arm according to the thickness and shape

of the workpiece and secure the vise arm by tightening the

screw. If the screw to secure the vise arm contacts the guide

fence, install the screw on the opposite side of vise arm. Make

sure that no part of the tool contacts the vise when lowering

the handle fully and pulling or pushing the carriage all the way.

If some part contacts the vise, re-position the vise.

Press the workpiece at against the guide fence and the

turn base. Position the workpiece at the desired cutting

position and secure it rmly by tightening the vise knob.

WARNING:

• The workpiece must be secured rmly

against the turn base and guide fence with

the vise during all operations. If the workpiece

is not properly secured against the fence the

material may move during the cutting operation

causing possible damage to the blade, causing

the material to be thrown and loss of control

resulting in serious personal injury.

Horizontal vise (optional accessory)

► Fig.37: 1. Vise plate 2. Vise nut 3. Vise knob

The horizontal vise can be installed in two positions on

either the left or right side of the base. When performing

10° or greater miter cuts, install the horizontal vise on

the side opposite the direction in which the turn base is

to be turned.

► Fig.38

By ipping the vise nut counterclockwise, the vise is

released, and rapidly moves in and out. To grip the work-

piece, push the vise knob forward until the vise plate con-

tacts the workpiece and ip the vise nut clockwise. Then

turn the vise knob clockwise to secure the workpiece.

The maximum width of workpiece which can be secured

by the horizontal vise is 215 mm.

When installing the horizontal vise on the right side of

the base, also use the sub-fence R to secure the work-

piece more rmly. Refer to the "Sub-fence R" section

described on previously for installing the sub-fence R.

WARNING:

• Always rotate the vise nut clockwise until

the workpiece is properly secured. If the

workpiece is not properly secured the material

may move during the cutting operation causing

possible damage to the blade, causing the

material to be thrown and loss of control result-

ing in serious personal injury.

• When cutting a thin workpiece, such as base

boards, against the fence, always use the hori-

zontal vise.

OPERATION

NOTICE:

• Before use, be sure to release the handle from the

lowered position by pulling the stopper pin.

• Do not apply excessive pressure on the handle

when cutting. Too much force may result in over-

load of the motor and/or decreased cutting ef-

ciency. Push down handle with only as much force

as is necessary for smooth cutting and without

signicant decrease in blade speed.

• Gently press down the handle to perform the cut. If

the handle is pressed down with force or if lateral

force is applied, the blade will vibrate and leave a

mark (saw mark) in the workpiece and the preci-

sion of the cut will be impaired.

18 ENGLISH

• During a slide cut, gently push the carriage toward

the guide fence without stopping. If the carriage

movement is stopped during the cut, a mark will

be left in the workpiece and the precision of the

cut will be impaired.

WARNING:

• Make sure the blade is not contacting the

workpiece, etc. before the switch is turned

on.

Turning the tool on with the blade in contact with

the workpiece may result in kickback and seri-

ous personal injury.

1. Press cutting (cutting small

workpieces)

► Fig.39: 1. Locking screw

Workpieces up to 91 mm high and 70 mm wide

can be cut in the following manner.

Push the carriage toward the guide fence fully and

tighten the locking screw clockwise to secure the

carriage. Secure the workpiece correctly with the

proper type of vise. Switch on the tool without the

blade making any contact and wait until the blade

attains full speed before lowering. Then gently

lower the handle to the fully lowered position to cut

the workpiece. When the cut is completed, switch

off the tool and WAIT UNTIL THE BLADE HAS

COME TO A COMPLETE STOP before returning

the blade to its fully elevated position.

WARNING:

• Firmly tighten the knob clockwise so that

the carriage will not move during operation.

Insufcient tightening of the knob may cause

possible kickback which may result in serious

personal injury.

2. Slide (push) cutting (cutting wide

workpieces)

► Fig.40: 1. Locking screw

Loosen the locking screw counterclockwise so

that the carriage can slide freely. Secure the work-

piece with the proper type of vise. Pull the carriage

toward you fully. Switch on the tool without the

blade making any contact and wait until the blade

attains full speed. Press the handle down and

PUSH THE CARRIAGE TOWARD THE GUIDE

FENCE AND THROUGH THE WORKPIECE.

When the cut is completed, switch off the tool

and WAIT UNTIL THE BLADE HAS COME TO A

COMPLETE STOP before returning the blade to

its fully elevated position.

WARNING:

•

Whenever performing a slide cut, rst pull the

carriage full towards you and press the han-

dle all the way down, then push the carriage

toward the guide fence. Never start the cut

with the carriage not pulled fully toward you.

If you perform the slide cut without the carriage

pulled fully toward you unexpected kickback may

occur and serious personal injury may result.

•

Never attempt to perform a slide cut by pulling the

carriage towards you. Pulling the carriage towards

you while cutting may cause unexpected kickback

resulting in possible serious personal injury.

• Never perform the slide cut with the handle

locked in the lowered position.

• Never loosen the locking screw which

secures the carriage while the blade is rotat-

ing. A loose carriage while cutting may cause

unexpected kickback resulting in possible in

serious personal injury.

3. Miter cutting

Refer to the previously covered "Adjusting the

miter angle".

4. Bevel cut

► Fig.41

Loosen the lever and tilt the saw blade to set

the bevel angle (Refer to the previously covered

"Adjusting the bevel angle"). Be sure to retighten the

lever rmly to secure the selected bevel angle safely.

Secure the workpiece with a vise. Make sure the car-

riage is pulled all the way back toward the operator.

Switch on the tool without the blade making any con-

tact and wait until the blade attains full speed. Then

gently lower the handle to the fully lowered position

while applying pressure in parallel with the blade

and PUSH THE CARRIAGE TOWARD THE GUIDE

FENCE TO CUT THE WORKPIECE. When the cut is

completed, switch off the tool and WAIT UNTIL THE

BLADE HAS COME TO A COMPLETE STOP before

returning the blade to its fully elevated position.

WARNING:

• After setting the blade for a bevel cut, before

operating the tool ensure that the carriage

and blade will have free travel through-

out the entire range of the intended cut.

Interruption of the carriage or blade travel during

the cutting operation may result in kickback and

serious personal injury.

• While making a bevel cut keep hands out of

the path of the blade. The angle of the blade

may confuse the operator as to the actual blade

path while cutting and contact with the blade will

result in serious personal injury.

• The blade should not be raised until it has

come to a complete stop. During a bevel cut

the piece cut off may come to rest against the

blade. If the blade is raised while it is rotating

the cut-off piece maybe ejected by the blade

causing the material to fragment which may

result in serious personal injury.

19 ENGLISH

NOTICE:

• When pressing down the handle, apply pressure

in parallel with the blade. If a force is applied

perpendicularly to the turn base or if the pressure

direction is changed during a cut, the precision of

the cut will be impaired.

• Before bevel-cutting, an adjustment of sliding

fence maybe required. Refer to the section titled

"Guide fence adjustment".

CAUTION:

• Always remove the sub-fence R so that it does

not interfere any part of the carriage when per-

forming right bevel cuts.

5. Compound cutting

Compound cutting is the process in which a bevel

angle is made at the same time in which a miter angle

is being cut on a workpiece. Compound cutting can

be performed at the angle shown in the table.

Miter angle Bevel angle

Left and Right 0 - 45

When performing compound cutting, refer to

"Press cutting", "Slide cutting", "Miter cutting" and

"Bevel cut" explanations.

6. Cutting crown and cove moldings

Crown and cove moldings can be cut on a compound

miter saw with the moldings laid at on the turn base.

There are two common types of crown moldings

and one type of cove moldings; 52/38° wall angle

crown molding, 45° wall angle crown molding and

45° wall angle cove molding. See illustrations.

► Fig.42: 1. 52/38° type crown molding 2. 45° type

crown molding 3. 45° type cove molding

There are crown and cove molding joints which are

made to t "Inside" 90° corners ((1) and (2) in Fig.

A) and "Outside" 90° corners ((3) and (4) in Fig. A).

(1) (2) (3) (4)

1 2

Fig.A

1. Inside corner 2. Outside corner

► Fig.43: 1. Inside corner 2. Outside corner

Measuring

Measure the wall length and adjust workpiece on

table to cut wall contact edge to desired length.

Always make sure that cut workpiece length at the

back of the workpiece is the same as wall length.

Adjust cut length for angle of cut. Always use sev-

eral pieces for test cuts to check the saw angles.

When cutting crown and cove moldings, set the

bevel angle and miter angle as indicated in the

table (A) and position the moldings on the top sur-

face of the saw base as indicated in the table (B).

In the case of left bevel cut

Molding

position in

Fig. A

Bevel angle Miter angle

For outside

corner

For inside

corner

52/38° type 45° type

Right 31.6°

45° type

Left 33.9° Left 30°

52/38° type

Left 31.6° Left 35.3°

Right 35.3°

Right 35.3°Right 31.6°

(1)

(2)

(3)

(4)

Table (A)

Molding

position in

Fig. A

Molding edge against

guide fence

(1)

Ceiling contact edge should

be against guide fence.

Ceiling contact edge should

be against guide fence.

For

outside

corner

Finished piece

will be on the

Left side of

blade.

Finished piece

will be on the

Right side of

blade.

For inside

corner

Wall contact edge should be

against guide fence.

Finished piece

(2)

(3)

(4)

Table (B)

EXAMPLE In the case of cutting 52/38° type crown

molding for position (1) in Fig. A:

• Tilt and secure bevel angle setting to 33.9°

LEFT.

• Adjust and secure miter angle setting to 31.6°

RIGHT.

• Lay crown molding with its broad back (hidden)

surface down on the turn base with its CEILING

CONTACT EDGE against the guide fence on

the saw.

• The nished piece to be used will always be

on the LEFT side of the blade after the cut has

been made.

In the case of right bevel cut

Molding

position in

Fig. A

Bevel angle Miter angle

For outside

corner

For inside

corner

52/38° type 45° type

Right 31.6°

45° type

Right 33.9° Right 30°

52/38° type

Left 31.6° Left 35.3°

Right 35.3°

Right 35.3°Right 31.6°

(1)

(2)

(3)

(4)

Table (A)

Molding

position in

Fig. A

Molding edge against

guide fence

(1)

For

outside

corner

For inside

corner

Finished piece

(2)

(3)

(4)

Table (B)

Finished piece

will be on the

Left side of

blade.

Finished piece

will be on the

Right side of

blade.

Wall contact edge should be

against guide fence.

Wall contact edge should be

against guide fence.

Ceiling contact edge should

be against guide fence.

20 ENGLISH

EXAMPLE In the case of cutting 52/38° type crown

molding for position (1) in Fig. A:

•

Tilt and secure bevel angle setting to 33.9° RIGHT.

•

Adjust and secure miter angle setting to 31.6° RIGHT.

•

Lay crown molding with its broad back (hidden) sur-

face down on the turn base with its WALL CONTACT

EDGE against the guide fence on the saw.

•

The nished piece to be used will always be on the

RIGHT side of the blade after the cut has been made.

7. Cutting aluminum extrusion

► Fig.44: 1. Guide fence 2. Vise 3. Spacer block

4. Aluminum extrusion 5. Spacer block

► Fig.45: 1. Aluminum extrusion 2. Guide fence

3. Spacer block 4. Horizontal vise (optional

accessory)

When securing aluminum extrusions, use spacer

blocks or pieces of scrap as shown in the gure to

prevent deformation of the aluminum. Use a cutting

lubricant when cutting the aluminum extrusion to pre-

vent build-up of the aluminum material on the blade.

WARNING:

•

Never attempt to cut thick or round aluminum

extrusions. Thick or round aluminum extrusions

can be difcult to secure and may work loose

during the cutting operation which may result in

loss of control and serious personal injury.

8. Wood facing

Use of wood facing helps to assure splinter-free

cuts in workpieces. Attach a wood facing to the

guide fence using the holes in the guide fence.

See the gure concerning the dimensions for a

suggested wood facing.

15mm Over 500 mm

1

80mm-90mm

20 mm

68mm 121mm

68mm

121mm

24 mm

1. Holes

CAUTION:

• Use straight wood of even thickness as the

wood facing.

WARNING:

•

Use screws to attach the wood facing to the

guide fence. The screws should be installed so

that the screw heads are below the surface of the

wood facing so that they will not interfere with the

positioning of the material being cut. Misalignment

of the material being cut can case unexpected move-

ment during the cutting operation which may result in

a loss of control and serious personal injury.

NOTICE:

• When the wood facing is attached, do not turn the

turn base with the handle lowered. The blade and/

or the wood facing will be damaged.

9. Groove cutting

► Fig.46: 1. Cut grooves with blade

A dado type cut can be made by proceeding as

follows:

Adjust the lower limit position of the blade using

the adjusting screw and the stopper arm to limit

the cutting depth of the blade. Refer to "Stopper

arm" section described previously.

After adjusting the lower limit position of the

blade, cut parallel grooves across the width of the

workpiece using a slide (push) cut as shown in

the gure. Then remove the workpiece material

between the grooves with a chisel.

WARNING:

• Do not attempt to perform this type of cut

by using a wider type blade or dado blade.

Attempting to make a groove cut with a wider

blade or dado blade could lead to unexpected

cutting results and kickback which may result in

serious personal injury.

• Be sure to return the stopper arm to the

original position when performing other than

groove cutting. Attempting to make cuts with

the stopper arm in the incorrect position could

lead to unexpected cutting results and kickback

which may result in serious personal injury.

CAUTION:

• Be sure to return the stopper arm to the original

position when performing other than groove

cutting.

Carrying tool

► Fig.47

Make sure that the tool is unplugged. Secure the blade

at 0° bevel angle and the turn base at the full right miter

angle position. Secure the slide poles so that the lower

slide pole is locked in the position of the carriage fully

pulled to operator and the upper poles are locked in the

position of the carriage fully pushed forward to the guide

fence (refer to the section titled "Slide lock adjustment

".) Lower the handle fully and lock it in the lowered

position by pushing in the stopper pin.

Wind the power supply cord using the cord rests.

WARNING:

• Stopper pin is only for carrying and storage

purposes and should never be used for any

cutting operations. The use of the stopper pin

for cutting operations may cause unexpected

movement of the saw blade resulting in kickback

and serious personal injury.

Carry the tool by holding both sides of the tool base

as shown in the gure. If you remove the holders, dust

bag, etc., you can carry the tool more easily.

CAUTION:

• Always secure all moving portions before carry-

ing the tool. If portions of the tool move or slide

while being carried loss of control or balance

may occur resulting in personal injury.

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