Simplicity SNAPPER CE DUAL STAGE SNOWTHROWER Användarmanual

Walkbehind Snowthrower

1738283

Revision B

08/2009

en

Operator’s Manual

Bedienungsanleitung

de

Manuale dell’Operatore

fr

Brukerhåndbok

it

no

Manuel d’utilisation

sv

Instruktionsbok

Mfg. No. Description

1695671 Dual Stage Snowthrower, L1226EX (s.n. 2013873431 to 2013873511)

1695673 Dual Stage Snowthrower, L1428EX

1695674 Dual Stage Snowthrower, L1630EX

2

B

2

3

A B

C

4

A

5

E

A

B

D

C

3

1

See Page 19.

6

A

B

1

2

Free-Hand

TM

Control

127

A

D

C

D

B

8

A

C

D

See Pages 21 to 23.

9

10

A

C

13

A

B

E

4

11

14

15

A

B

16

FULL

17

A

18

5

19

C

B

A

20

21

22

A

B

A

23

24

25

26

E

D

C

B

A

B

A

B

6

27

A

28

C

A

B

30

C

A

31

Full

32

A

33

A

B

C

B

7

B

A

29

A

B

C

36

A B C

37

A

B

C

38

39

B

A

8

35

B

E

D

A

C

34

A

1/2” (12.5mm)

Deflection

8

3

.030 in.

(.76 mm)

41

42

B

A

43

B

A

44

A

45

1/8” (3mm)

Screw

A B

C

9

B

C

A

40

49

A

C

B

“A”

50

D

A

48

A

B

51

10

46

A

B

C

1/32”

(0.8mm)

47

D

E

A

C

B

F

52

A

54

55

A

B

C

53

B

A

B

A

56

C

B

11

12

13

CONTENTS

Illustrations ...........................................................................................3

Operator Safety......................................................................................14

Assembly.............................................................................................20

Features and Controls..............................................................................21

Operation.............................................................................................24

Maintenance.........................................................................................29

Storage ...............................................................................................34

Troubleshooting .....................................................................................35

Warranty .............................................................................................37

Specifications .......................................................................................38

General Information

Thank you for purchasing this quality-built Snapper snowthrower. We’re pleased that you’ve placed your confidence in the Snapper

brand. When operated and maintained according to the instructions in this manual, your Snapper product will provide many years of

dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with snowthrowers and how to avoid

them. This snowthrower is designed and intended only for snow throwing and is not intended for any other purpose. It is important that

you read and understand these instructions throughly before attempting to start or operate this equipment. This snowthrower requires

final assembly before use. Refer to the Assembly section for instructions on final assembly procedures. Follow the instructions

completely. Save these instructions for future reference.

Record your model name/number, manufacturer’s identification

numbers, and engine serial numbers in the space provided for

easy access. These numbers can be found in the locations

shown.

When contacting your authorized dealer for replacement

parts, service, or information you MUST have these numbers.

A. Manufacturer’s Identification Number

B. Manufacturer’s Serial Number

C. Power Rating in Kilowatts

D. Maximum Engine Speed in Rotations per Minute

E. Manufacturer’s Name and Address

F. Year of Manufacture

G. CE Compliance Logo

H. Mass of Unit in Kilograms

I. Guaranteed Sound Power in Decibels

Part No. xxxxxxx

xxxxxxxxxxxxxxx

Serial No. xxxxxxxxxx

20xx

kW: x.xx

xxxx max

xxxxxxxxxxxxxxxxxxxxxxx

xxx dB

kg: xxx

A

B

C

D

E

F

G

H

I

PRODUCT REFERENCE DATA

Model Description Name/Number

Unit MFG Number Unit SERIAL Number

Mower Deck MFG Number Mower Deck SERIAL Number

Dealer Name Date Purchased

ENGINE REFERENCE DATA

Engine Make Engine Model

Engine Type/Spec Engine Code/Serial Number

CE Identification Tag

Product Reference Data

The Illustrated Parts List for this machine can be downloaded from www.snapper.com. Please provide model and serial number when

ordering replacement parts.

SNAPPER is a trademark of Briggs & Stratton Power Products

Group, LLC Milwaukee, WI USA.

14

OPERATOR SAFETY

The safety alert symbol and signal word (DANGER,

WARNING, CAUTION, or NOTICE) is used to indicate the likeli-

hood and potential severity of personal injury and/or damage to

the product. In addition, a hazard symbol may be used to

represent the type of hazard.

Safety Alert Symbol and Signal Words

DANGER indicates a hazard which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could

result in minor or moderate injury.

NOTICE indicates a situation that could result in damage

to the

product

.

DANGER - Amputation Hazard

The discharge chute contains a rotating

impeller to throw snow. Never clear or unclog

the discharge chute with your hands. Fingers

can quickly become caught and traumatic

amputation or severe laceration will result.

Always use a clean-out tool to clear or unclog

the discharge chute.

Safety Alert – Identifies safety information about

hazards that can result in personal injury.

Operator’s Manual – Read and understand before

performing any activity or running snowthrower.

Rotating Impeller

Keep a Safe

Distance from

Snowthrower

Rotating Auger Rotating Gears

Never Reach into

Rotating Parts

Thrown Objects

Fire Explosion

Shock Toxic Fumes

Hot Surface

Recommended

Ear Protection for

Extended Use

Shut off engine and remove spark plug connector

before performing maintenance or repair work.

Hazard Symbols and Meanings

DANGER

• Hand contact with the rotating impeller inside the discharge

chute is the most common cause of injury associated with

snowthrowers.

• This snowthrower is capable of amputating hands and feet,

and throwing objects. Read and observe all the safety

instructions in this manual. Failure to do so will result in

death or serious injury.

WARNING

U.S.A. Models: Certain components in this product and its

related accessories contain chemicals known to the state of

of California to cause cancer, birth defects, or other repro-

ductive harm. Wash hands after handling.

WARNING

U.S.A. Models: The engine exhaust from this product con-

tains chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

WARNING

U.S.A. Models: Battery posts, terminals, and related acces-

sories contain lead and lead components - chemicals known

to the State of California to cause cancer and reproductive

harm. Wash hands after handling.

Certification: This equipment meets the requirements of ANSI

B71.3-2005 for snowthrowers.

www.snapper.com

OPERATOR SAFETY

Oil

Fuel Forward

On Off Neutral

Choke Off Reverse

Choke On

Stop

Electric Start -

Engage (Down) &

Disengage (Up)

Slow Engine - Run

Fast

STOP

Engine - Stop

Traction Control -

Engage (Down)

Auger Control -

Engage (Down)

Auger Clutch

Chute Deflector

(Up and Down)

Discharge Chute

(Left and Right)

Heated Hand Grips

(High and Low)

Control Symbols on Equipment

1

2

F

Free-Hand

TM

Control

Easy-Turn

TM

Traction Control

• Be thoroughly familiar with the controls and the proper use of the snow

thrower.

• Make sure you are properly trained before operating the snowthrower.

• Know how to stop the unit and disengage the controls quickly.

• Never allow anyone to operate the snowthrower without proper instruction.

• Always follow the instructions in the operator’s manual, if the snowthrower

will be stored for an extende d period.

• Maintain or replace safety and instruction labels as necessary.

• Never attempt to make major repairs on the snowthrower unless you have

been properly trained. Improper servicing of the snowthrower can result

in hazardous operation, equipment damage, and voiding of the product

warranty.

DANGER

Read, understand, and follow all the instructions on the

snowthrower and in the operator’s manual bef

ore operating

this unit.

Failure to observe the safet y instructions in this manual will

result in deat

h or serious injury.

Read the Manual

TO SAFELY CLEAR A CLOGGED DISCHARGE CHUTE

DANGER: Hand contact with the rotating impeller inside the discharge

chute is the most common cause o

f injury associated with snow

throwers. Never use your hands to clean out the discharge chute.

FOLLOW THESE INSTRUCTIONS:

1. Shut OFF the engine.

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean-out tool, not your hands.

DANGER

Discharge chute contains rotating impeller to throw snow.

Never clear or unclog the discharge chute wi

th your hands.

Fingers can quickly become caught in the impeller. Always

use a clean-out tool.

Failure

to observe these safety instructions will result in

traumatic amputation or severe laceration.

Discharge Chute

NOTE: Not all control symbols shown on this page will appear

on your snowthrower. See FEATURES AND CONTROLS section

for the applicable symbols.

15

WHEN ADDING FUEL

• Turn off engine and let cool at least 2 minutes before removing the fuel

cap and adding fuel.

• Fill fuel tank outdoors or in a well ventilated area.

• Do not overfill the fuel tank. To allow for the expansion of gasoline, do not fill

above the bottom of the fuel tank neck.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other

ignition sources.

• Check fuel lines, cap, and fittings frequently for cracks or leaks. Replace if

necessary.

• Use an approved fuel container.

• If fuel spills, wait until it evaporates before starting engine.

WHEN STARTING ENGINE

• Ensure that spark plug, muffler, fuel cap, and air cleaner (if equipped) are in

place and secured.

• Do not crank the engine with the spark plug removed.

• If fuel is spilled, do not attempt to start the engine, but move the snow

thrower away from the area of the spill, and avoid creating any source of

ignition, until the fuel vapors have dissipated.

• Do not over-prime the engine. Follow the engine starting instructions in this

manual.

• If the engine floods, set choke (if equipped) to OPEN/RUN position, move

throttle (if equipped) to FAST position and crank until engine starts.

WHEN OPERATING EQUIPMENT

• Do not tip the snowthrower at an angle which causes the fuel to spill.

• Do not choke the carburetor to stop the engine.

• Never run the engine with the air cleaner assembly (if equipped) or the air

filter (if equipped) removed.

WHEN CHANGING OIL

• If you drain the oil from the top oil fill tube, the fuel tank must be empty or

fuel can leak out and result in a fire or explosion.

WHEN TRANSPORTING EQUIPMENT

• Transport with fuel tank EMPTY, or with fuel shut-off valve OFF.

WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, or other appliances that have

pilot light or other ignition source because they can ignite fuel vapors.

DANGER

Fuel and its vapors are extremely flammable and explosive.

Always handle fuel with extreme care.

Fai

lure to observe these safety instructions can cause a fire

or explosion which will result in severe b

urns or death.

Fuel Handling

• Keep the area of operation clear of all persons, particularly small children

and pets.

• Thoroughly inspect the area where the snowthrower will be used and remove

all doormats, sleds, boards, wires, and other foreign objects.

• Do not operate the snowthrower without wearing adequate winter clothing.

• Wear footwear that will improve footing on slippery surfaces.

• Use caution to avoid slipping or falling especially when operating the

snowthrower in reverse.

• Never operate the snowthrower without good visibility or light. Always be

sure of your footing, and keep a firm hold on the handles.

• Do not clear snow across the face of slopes. Use extreme caution when

changing direction on slopes. Do not attempt to clear steep slopes.

• Do not overload the machine capacity by attempting to clear snow too

quickly.

• Never operate the snowthrower at high transport speeds on slippery

surfaces. Look behind the snowthrower and use care when operating in

reverse.

• Do not use the snowthrower on surfaces above ground level such as roofs of

residences, garages, porches, or other such structures or buildings.

• Operators should evaluate their ability to operate the snowthrower safely

enough to protect themselves and others from injury.

• The snowthrower is intended to remove snow only. Do not use the snow

thrower for any other purpose.

• Do not carry passengers.

• After striking a foreign object, shut OFF the engine, disconnect the cord on

electric motors, thoroughly inspect the snowthrower for any damage, and

repair the damage before restarting and operating the snowthrower.

• If the snowthrower vibrates abnormally, shut OFF the engine. Vibration is

generally a warning of trouble. See an authorized dealer if necessary for

repairs.

• For models equipped with electric starting motors, disconnect the power

cord after the engine starts.

DANGER

This snowthrower is only as safe as the operator. If it is

misused, or not properly maintained, it can

be dangerous.

Remember you are responsible for your safety and that of

those around you.

Operation and Equipment Safety

OPERATOR SAFETY

16

www.snapper.com

• Keep children out of the area during operation. Children are often attracted to

the equipment. Be mindful of all persons present.

• Be alert and turn unit off if children enter the area.

• Never allow children to operate the unit.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision. Children may be present.

DANGER

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are ofte

n attracted to the unit

and the operating activity. Never assume that children will

remain where you la

st saw them.

Children

• Start and run engine outdoors.

• Do not run the engine in an enclosed area, even if doors or windows are

open.

DANGER

Engines give off carbon monoxide, an odorless, colorless,

poison gas.

Breathing carbon monoxide can ca

use nausea, fainting,

or death.

Engine Safety

• Disengage all clutches and shift into neutral before starting the engine.

• Let the engine adjust to outdoor temperatures before starting to clear snow.

• Use a grounded three-wire plug-in for all snowthrowers equipped with

electric drive motors or electric starting motors.

DANGER

Safe operation of the snowthrower requires the proper care

and maintenance of the engine. Failure to o

bserve the safety

instructions in this manual will result in death or serious

injury.

• Always wear safety glasses or eye shields while during operation, and while

performing an adjustment or repair.

• Always be aware of the direction the snow is being thrown. Nearby

pedestrians, pets, or property may be harmed by objects being thrown.

• Be aware of your environment while operating the snowthrower. Running

over items such as, gravel, doormats, newspapers, toys, and rocks hidden

under snow, can all be thrown from the chute or jam in the auger.

• Use extreme caution when operating on or crossing gravel drives, walks, or

roads.

• Adjust the collector housing height to clear gravel or crushed rock surface.

• Never operate the snowthrower near glass enclosures, automobiles, window

wells, drop-offs, and the like without proper adjustment of the discharge

chute angle.

• Familiarize yourself with the area in which you plan to operate the snow

thrower. Mark off boundaries of walkways and driveways.

DANGER

Objects can be picked up by auger and thrown from chute.

Never discharge snow toward bystanders or all

ow anyone in

front of the snowthrower. Failure to observe these safety

instructions will result in deat

h or serious injury.

Thrown Objects

• Whenever cleaning, repairing, or inspecting the snowthrower, make sure the

engine is OFF, spark plug wire is disconnected, and all moving parts have

stopped.

• Do not put hands or feet near or under rotating parts. Keep clear of the

discharge opening at all times.

• Never operate the snowthrower without proper guards, and other safety

devices in place and working.

• Never leave the snowthrower unattended while engine is running. Always

disengage the auger and traction controls, stop engine, and remove keys.

• Keep all loose clothing away from the front of the snowthrower and auger.

Scarves, mittens, dangling drawstrings, loose clothes, and pants can quickly

become caught in the rotating device and amputation will occur. Tie up

long hair and remove jewelry.

• Run the machine a few minutes after discharging snow to prevent freeze-up

of the collector/impeller.

• Disengage power to the collector/impeller when snowthrower is transported

or not in use.

DANGER

Keep hands, feet, and clothing away from rotating parts.

Rotating parts can contact or entangle hands,

feet, hair,

clothing, or accessories.

Failure to observe these safety instructions will result in

trau

matic amputation or severe laceration.

Moving Parts

OPERATOR SAFETY

17

• When performing any maintenance or repairs on the snowthrower, shut OFF

the engine, disconnect spark plug wire, and keep the wire away from the

plug to prevent someone from accidently starting the engine.

• Check shear bolts and other hardware at frequent intervals for proper

tightness to be sure the snowthrower is in safe working condition.

• Keep nuts and bolts tight and keep snowthrower in good condition.

• Never tamper with safety devices. Check their proper operation regularly and

make necessary repairs if they are not functioning properly.

• Components are subject to wear, damage, and deterioration. Frequently

check components and replace with recommended parts, when necessary.

• Check control operation frequently. Adjust and service as required.

• Use only factory authorized replacement parts when making repairs.

• Always comply with factory specifications on all settings and adjustments.

• Only authorized service locations should be utilized for major service and

repair requirements.

• Use only attachments and accessories approved by the factory (such as

wheel weights, counterweights, or cabs).

• Never attempt to make any adjustments while the engine is running (except

when specifically recommended by the factory).

• Do not allow grease or oil to contact the rubber friction wheel or the disc

drive plate. If the disc drive plate or friction wheel come in contact with

grease or oil, damage to the rubber friction wheel will result.

WARNING

This snowthrower must be properly maintained to ensure safe

operation and performance. Failure to obse

rve the safety

instructions in this manual could result in death or serious

injury.

Maintenance and Storage

-

• If there is natural or LP gas leakage in area, do not start engine.

• Do not use pressurized starting fluids because vapors are flammable.

WARNING

Starting engine creates sparking.

Sparking can ignite nearby flammable gases.

Explosion and fire could

result.

• Never touch a hot engine or muffler. Allow muffler, engine cylinder, and fins

to cool before touching.

• Remove debris from muffler area and cylinder area.

• Install and maintain in working order a spark arrester before using equipment

on forest-covered, grass-covered, or brush-covered unimproved land.

•U

U.S.A. Models:

It is a violation of California Public Resource Code

Section 4442 to use or operate the engine on or near any forest-covered,

brush-covered, or grass-covered land unless the exhaust system is equipped

with a spark arrester meeting any applicable local or state laws. Other states

or federal areas may have similar laws.

WARNING

Running the engine produces heat. Engine parts, especially

muffler, become extremely hot.

Failure to o

bserve these safety instructions could result in

severe thermal burns on contact.

Engine Safety (Continued)

OPERATOR SAFETY

18

www.snapper.com

DANGER: READ OPERATOR’S

MANUAL.

Read the Operator’s Manual for

operating and safety instructions.

DANGER: THROWN OBJECTS

HAZARD.

Never direct discharge chute

towards persons or property. Keep

bystanders away.

DANGER: REMOVE KEY BEFORE

SERVICING.

Shut off engine and remove key

before performing maintenance or

repair work.

DANGER: AMPUTATION HAZARD.

Contact with auger will cause

serious injury. Keep hands, feet, and

clothing away. Keep bystanders

away.

DANGER: AMPUTATION HAZARD.

Contact with moving parts inside

chute will cause serious injury. Shut

off engine before unclogging

discharge chute. Use clean-out tool,

not hands!

SAFETY ICONS

19

Safety Decals Figure 1

Look for this symbol to indicate important safety

precautions. This symbol indicates: “Attention!

Become Alert! Your Safety Is At Risk.”

Part No. 1727207

Chute Control Icons

Part No. 1733772

Shift Decal

Part No. 1737867

Auger Control Icons

WARNING: If any safety decals become worn or

damaged and cannot be read, order replacement decals

from your local dealer.

Part No. 1737869

Auger Control Decal

Part No. 1737870

Traction Control Decal

OPERATOR SAFETY

Before operating your snowthrower, read the safety decals as

shown on your snowthrower. The cautions and warnings are

for your safety. To avoid a personal injury or damage to your

snowthrower, understand and follow all the safety decals.

Part No. 1738282

Main Dash Decal

Product ID Number &

Serial Number Decal

(Rear of Motor Box)

Engine Warning Icons

Part No. 276925

20

CHECK THE TIRES

Check tires for damage. Check the air pressure in the tires with an

accurate gauge. See the sidewall of the tire for the proper inflation.

CAUTION: Avoid Injury! Explosive separation of tire

and rim parts is possible when they are serviced

incorrectly.

• Do not attempt to mount a tire without the proper

equipment and experience to perform the job.

• Do not inflate the tires above the recommended

pressure.

• Do not weld or heat a wheel and tire assembly. Heat can

cause an increase in air pressure resulting in an

explosion. Welding can structurally weaken or deform

the wheel.

• Do not stand in front or over the tire assembly when

inflating. Use appropriate tool that allows you to stand

to one side.

NOTICE: Check side of tire for maximum tire pressure. DO

NOT exceed maximum.

INSTALL THE DRIFT CUTTERS

Drift cutters are used to cut a path through snow deeper than the auger

housing.

1. On each side of the auger housing, insert carriage bolt (A

A

, Figure 8)

through upper hole.

2. Insert lower tab of drift cutter (B

B

) into lower hole.

3. Secure with wing nuts (C

C

).

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1 – Knife

2 – 1/2" Wrenches (or adjustable wrenches)

1 – 7/16” Wrenches (or adjustable wrenches)

1 – Wrench (or adjustable wrench)

1 – Pair pliers or screw driver (to spread cotter pin)

1 – Hammer

1 – Pry Bar

CHECK CABLE CONNECTION AND ADJUSTMENT

The traction control cable (A

A

, Figure 6) and auger control cable (B

B

) are

adjusted at the factory and no adjustment should be necessary.

If the cables become stretched, unattached or begin to sag, adjustment

will be necessary. See MAINTENANCE section of this manual.

INSTALL THE SPEED CONTROL ROD

Attach the ball joint (A

A

, Figure 5), located on the bottom end of the speed

control rod (B

B

), to the shift yoke assembly (C

C

) with 5/16" lock washer (D

D

)

and 5/16" nut (E

E

).

INSTALL THE DISCHARGE CHUTE

1. Place discharge chute (A

A

, Figure 7) over tabs on chute ring (B

B

) as

shown.

2. Secure discharge chute with three carriage bolts (C

C

) and nuts (D

D

).

3. Tighten hardware to 66 in-lbs (7.6 Nm).

NOTE: Check all bolts and nuts in flange for tightness. Do not

over-tighten.

NOTE: If the chute rotation is slow or binding, loosen the

chute rotation screw 1/4 turn.

WARNING: Always wear safety glasses or eye shields

when assembling the snowthrower.

UNPACK THE SNOWTHROWER

1. Using knife, cut along the dotted lines around the top of the carton.

Then remove top of carton as shown in Figure 2.

2. Using knife, cut along the dotted lines around the bottom of the

carton.

3. Push snowthrower off the bottom of the carton to proceed with

assembly.

PARTS BAG CONTENTS

2 – Tie, Self-Locking

2 – Pin, Shear

2 – Pin, Self-Locking Cotter

1 – Fresh Start™ Cartridge (L1428EX, L1630EX)

NOTE: “Right” and “Left” are from the Operating Position.

ASSEMBLE THE HANDLES

1. Raise the upper handle (A

A

, Figure 3) to the operating position.

2. Guide speed control rod over wheel.

3. Remove blue shipping tape from cables and cut orange zip ties that

secure control cables to handle assembly and chute rotation parts.

NOTE: Make sure the “Z bend ends of the control lever cables

are secured in the holes on the control levers (A, Figure 4).

Be careful not to cut or damage the control cables. Make sure

the cables are not caught between the upper and lower

handle.

4. Slide two carriage bolts (B

B

, Figure 3) into lower holes and fasten with

two 5/16" lock nuts (C

C

). Tighten all four carriage bolts and nuts with a

1/2" wrench or deep socket.

www.snapper.com

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Simplicity SNAPPER CE DUAL STAGE SNOWTHROWER Användarmanual

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