Hilti SI-AT-A22 Adaptive Torque Module Användarmanual

SIATA22

English 1

Dansk 21

Svenska 41

Norsk 61

Suomi 81

Eesti 100

Latviešu 119

Lietuvių 141

Русский 162

Українська 187

Қазақ 211

Türkçe 235

ﻋﺮﺑﻲ 255

日本語 275

한국어 294

繁體中文 313

中文 329

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SIATA22

en Original operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1

da Originalbrugsanvisning .............................. 21

sv Originalbruksanvisning ............................... 41

no Originalbruksanvisning............................... 61

fi Alkuperäisetohjeet .................................. 81

et Originaalkasutusjuhend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

lv Oriģinālā lietošanas instrukcija . . . . . . . . . . . . . . . . . . . . . . . . 119

lt Originali naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . 141

ru Перевод оригинального руководства по

эксплуатации ..................................... 162

uk Оригінальна інструкція з експлуатації . . . . . . . . . . . . . . . . . 187

kk Түпнұсқа пайдалану бойынша нұсқаулық . . . . . . . . . . . . . 211

tr Orijinal kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

ar ﺩﻟﻴﻞﺍﻻﺳﺘﻌﻤﺎﻝﺍﻷﺻﻠﻲ ............................. 255

ja オリジナル取扱説明書................................ 275

ko 오리지널사용설명서 ................................ 294

zh 原始操作說明....................................... 313

cn 原版操作说明....................................... 329

*2124682* 2124682 English 1

Original operating instructions

1 Information about the documentation

1.1 About this documentation

• Read this documentation before initial operation or use. This is a

prerequisite for safe, trouble-free handling and use of the product.

• Observe the safety instructions and warnings in this documentation and

on the product.

• Always keep the operating instructions with the product and make sure

that the operating instructions are with the product when it is given to

other persons.

1.2 Explanation of symbols used

1.2.1 Warnings

Warnings alert persons to hazards that occur when handling or using the

product. The following signal words are used:

DANGER

DANGER !

▶Draws attention to imminent danger that will lead to serious personal

injury or fatality.

WARNING

WARNING !

▶Draws attention to a potential threat of danger that can lead to serious

injury or fatality.

CAUTION

CAUTION !

▶Draws attention to a potentially dangerous situation that could lead to

personal injury or damage to the equipment or other property.

1.2.2 Symbols in the documentation

The following symbols are used in this document:

Read the operating instructions before use.

Instructions for use and other useful information

Dealing with recyclable materials

Do not dispose of electric equipment and batteries as household

waste

2 English 2124682 *2124682*

1.2.3 Symbols in the illustrations

The following symbols are used in illustrations:

These numbers refer to the corresponding illustrations found at the

beginning of these operating instructions

The numbering reflects the sequence of operations shown in the

illustrations and may deviate from the steps described in the text

Item reference numbers are used in the overview illustrations and

refer to the numbers used in the product overview section

This symbol is intended to draw special attention to certain points

when handling the product.

1.3 Product-dependent symbols

1.3.1 Symbols on the product

The following symbols are used on the product:

Direct current (DC)

1.4 Product information

products are designed for professional users and only trained,

authorized personnel are permitted to operate, service and maintain the

products. This personnel must be specifically informed about the possible

hazards. The product and its ancillary equipment can present hazards if

used incorrectly by untrained personnel or if used not in accordance with

the intended use.

The type designation and serial number are printed on the rating plate.

▶Write down the serial number in the table below. You will be required to

state the product details when contacting Hilti Service or your local Hilti

organization to inquire about the product.

Product information

Type SIATA22

Generation 01

Serial no.

2 Safety

2.1 Safety precautions

▶Observe the safety precautions in the operating instructions for the

wrench.

*2124682* 2124682 English 3

3 Description

3.1 Adaptive torque module 1

@Control panel buttons

;Liquid crystal display

=Indicator LEDs

%Barcode scanner

&Release button

(USB port

)USB port cover (shown open

in the illustration)

3.2 Control panel buttons 2

@OK button

;Left arrow button

=Right arrow button

%Lock button

&Scan button

3.3 Intended use

The product described is an electronic module that can be used with Hilti

impact wrenches of the types SI… …ATA22 ("…" = any character) to tighten

threaded fasteners under controlled conditions, thereby safeguarding the

quality of the bolted connection. A record of the work carried out is saved

in the module and can be read out, for documentation purposes, using the

AT Documentation Software PC application.

It is not possible to set a particular torque manually on this module!

• Use only Hilti Liion batteries of the B 22 series with this product.

• Use only Hilti-approved battery chargers to charge these batteries. More

information is available from your Hilti Store or from www.hilti.group

• Use only the impact-wrench sockets described in the operating instruc-

tions of the relevant product to tighten Hlti fasteners.

3.4 Possible misuse

This product is not suitable for Hilti fasteners in nuclear power plants! For

more information contact Hilti Service.

3.5 Indicator LEDs

The LEDs on each side of the module indicate the following:

Status Meaning

The LEDs show green. • When scanning: the barcode or

QR code has been recognized.

• When tightening, after the impact

wrench has switched off auto-

matically: the tightening operation

was completed successfully.

4 English 2124682 *2124682*

Status Meaning

The LEDs flash red. • When scanning: the barcode or

QR code was not recognized.

• When tightening, after the im-

pact wrench switches off: The

threaded fastener could not be

tightened in accordance with the

selected settings. The reason for

this could be, for example, that

the impact wrench was switched

off manually before the correct

torque was achieved.

The LEDs flash yellow. Depending on the fastener, the

module has detected the follow-

ing:

• A) The threaded fastener of

the stud anchor had already

been tightened and subsequently

slackened. Consequently, the

threaded fastener has been

retightened in accordance with

the defined parameters for

retightening, and the tightening

operation has been completed

successfully.

• B) The threaded fastener for

installation systems and cast-in

anchor channels had already

been tightened, but the module is

unable to tell whether the correct

tightening torque was applied. If

the T-bolt of the cast-in anchor

channel was not tightened with

a calibrated torque wrench or if

the indicator LEDs of the module

do not show green, the threaded

fastener has to be checked with

a calibrated torque wrench and

- if necessary - tightened to the

correct installation torque.

*2124682* 2124682 English 5

3.6 Buzzer

The buzzer in the adaptive torque module emits the following signal tones

as audible feedback:

• Long buzz: Confirmation signal (OK / operation completed successfully)

• 2 short buzzes, the LEDs flash yellow: Warning 1 (OK or, as applicable,

not OK / repeat tightening)

• 4 short buzzes, the LEDs flash red: Warning 2 (not OK / operation

aborted)

3.7 USB connection

The USB port can be used to connect the adaptive torque module to a PC.

When this connection is made, the AT Documentation Software offers a

range of functions, including:

• Adding new data records for new fasteners

• Changing / updating existing data records

• Deactivating / activating the documentation function

• Loading the log from the documentation function

• Setting the clock in the torque module

Further information can be found in the documentation for the

AT Documentation Software.

The software can be downloaded from here:

http://www.hilti.com/adaptive_torque_documentation_software

3.8 Items supplied

Adaptive torque module, operating instructions, quick-start guide, USB

cable.

Other system products approved for use with this product can be found at

your local Hilti Store or at: www.hilti.group

4 Technical data

Weight in accordance with EPTA proce-

dure 01 0.26 kg

Bar code scanner Camera / scanner (imager)

6 English 2124682 *2124682*

5 Operation

5.1 Inserting the adaptive torque module 3

WARNING

Risk of short circuit !

▶Before inserting the torque module, make sure that the contacts on the

torque module and the contacts on the impact wrench are free of foreign

matter.

WARNING

Risk of injury by a falling torque module !

▶Check that the torque module is secure on the impact wrench.

▶Push the torque module on to the impact wrench from the rear until it

engages with an audible click.

5.2 Inserting the battery 4

WARNING

Risk of short circuit !

▶Before inserting the battery, make sure that the contacts on the battery

and the contacts on the torque module are free of foreign matter.

WARNING

Risk of injury by a falling battery !

▶Check that the battery is secure on the torque module.

▶Push the battery on to the torque module from the rear until it engages

with an audible click.

5.3 Switching on and off

5.3.1 Switching on the torque module

Conditions: The torque module is switched off, the display is blank.

1. Set the forward/reverse switch on the impact wrench to the "forward"

position.

2. Short-press the control switch on the impact wrench.

▶The display lights up and briefly shows the start screen.

▶As a function check the LEDs briefly show red and yellow, before

turning green. An acoustic signal sounds.

▶The last operating mode selected appears inside a selection frame

on the display.

▶If the display shows a fault:

▶Refer to the "Troubleshooting”" section for information about

possible causes of error messages and the steps to be taken to

rectify the problem.

*2124682* 2124682 English 7

3. Press the lock button.

▶The torque module is now locked and the impact wrench is ready for

use.

5.3.2 Switching off the torque module

The adaptive torque module switches itself off automatically:

• when the impact wrench switches off automatically after a long idle

period

• when the battery is removed

• when a USB connector is unplugged, interrupting the USB connection

between the torque module and the PC.

5.4 Basic operation

This section explains the most frequently used basic functions in order

to illustrate how the module is used. A detailed description of certain

operations can be found in the sections covering specific applications.

Unlocking the module

The adaptive torque module has to be unlocked before changes can be

made to the settings.

▶To unlock the adaptive torque module, press the lock button and

hold it down for at least 1 second.

▶In the display a selection frame appears around the last previously

shown type of fastener and the last previously shown operating

mode.

▶The torque module is unlocked and in setting mode. The impact

wrench is deactivated.

Navigation

When the selection frame and two or more elements (options, parameters)

are visible in the display, you can move the selection frame by pressing the

arrow buttons and .

Selecting options / changing parameters

When the torque module is unlocked, you can change options or parameters

as described below.

▶Position the selection frame in the display on the element (option /

parameter) you want to change.

▶Press the OK button.

▶A black background appears behind the element.

▶Use the arrow buttons to select the setting you want.

▶Press the OK button to accept the setting.

▶The element reappears surrounded by the selection frame.

8 English 2124682 *2124682*

Locking the module

When you have made all your changes you have to relock the adaptive

torque module.

▶Press the lock button .

▶The selection frame disappears. Your operating parameters settings

have now been saved and cannot be changed accidentally.

▶The adaptive torque module is locked and the impact wrench is

reactivated.

5.5 Basic settings

5.5.1 Calling up the "Basic settings" menu

1. If it is locked, unlock the torque module by pressing the lock button and

holding it down for at least 1 second.

2. Press the OK button and hold it down for at least 1 second.

▶The "Basic settings" menu appears on the display.

5.5.2 Selecting functions from the basic settings menu

1. Use the arrow buttons to move the selection frame to the symbol for the

desired function.

Functions in the "Basic settings" menu

Sym-

bol Function

Show the date and time set in the torque module's clock

The AT Documentation Software has to be used to set the

clock.

Show the remaining time / period of use until servicing of the im-

pact wrench is due

Show the percentage of memory used in the torque module

When the reading reaches 100%, the oldest data will be overwrit-

ten.

You can use the AT Documentation Software to export the

logged data and clear the torque module's memory.

Hilti recommends exporting the data and saving the exported

data at regular intervals.

Show the version of the software installed on the torque module

Exit the "Basic settings" menu

2. Press the OK button.

5.5.3 Display showing maintenance status / remaining period of use

After activation of the symbol in the basic settings menu the remaining

period of use of the impact wrench until the next service is shown in the

following display screens.

*2124682* 2124682 English 9

Irrespective of what is shown in the display, the impact wrench must be

serviced at least once a year in order to ensure the quality of the bolt

fastenings made with it.

Display icons for maintenance status of the impact wrench

Display Meaning

The impact wrench is in good condition, no maintenance

required at this time.

Maintenance of the impact wrench will soon be due.

The segments in the rectangle on the right in the display

indicate residual usage period.

Maintenance of the impact wrench must be carried out im-

mediately.

Important: This warning appears automatically when the

residual usage period expires. The "Adaptive" and "Tight-

ening" operating modes can no longer be selected.

5.5.4 Leaving the basic settings menu

1. Move the selection frame to the symbol.

2. Press the OK button.

▶The last previously shown operating mode will be displayed.

5.6 Operating modes

The descriptions of the individual operating modes below apply only

to forward rotation of the impact wrench (tightening). In reverse

(slackening), the action of the impact wrench is not controlled.

5.6.1 Adaptive operation

In "Adaptive" operating mode, the adaptive torque module regulates the

tightening of the selected type of fastener. The tightening parameters from

the most recently installed software update are used. Product designations

and tightening parameters can change, so it essential to ensure that the

software version installed in the torque module is always up to date.

• When the "Adaptive" operating mode is selected, the impact

wrench's "AT" torque indicator lights up.

• The switch for selecting the operating stage is not active. But you can

use the control switch to turn the impact wrench ON and OFF.

Follow the operating instructions for your impact wrench.

10 English 2124682 *2124682*

Parameters in "Adaptive" operating mode

@Type of fastener (short name of

the fastener)

;Material / material grade / prod-

uct details

=Diameter (if present)

The illustration shows the layout of the operating parameters on the display.

Type of fastener

Parameters for various types of fastener are saved ex-works in the torque

module.

The fastener shown must correspond to the fastener used.

Further information can be found in the quick-start guide of the SI-AT-A22

and in the operating instructions of the fastener you use.

5.6.2 "Tightening" operating mode

In this operating mode a total of 30 torque settings are available. The setting

to be selected for a particular type of fastener depends on the diameter of

the fastener and the specified torque. The setting has to be determined step

by step on the basis of these data.

For the "Tightening" operating mode, the display shows the following:

The number to the right of the threaded-fastener symbol shows the selected

setting.

5.6.2.1 Determining the required setting for the "Tightening" operating

mode

1. ATTENTION: Before starting to tighten a threaded fastener, always

check that the mating faces of the components to be joined are seated

flat against each other and that the nut has been screwed down until it

is seated against the component.

2. Use a low setting for initial tightening of the fastener.

▶Start the step-by-step process with as low a setting as possible, to

avoid the possibility of overtightening and damaging the fastener.

3. Use a calibrated torque wrench to check the torque applied to the

fastener.

For repeatable torquing of two or more identical fasteners, make

sure that all torquing conditions remain unchanged. A change in

torquing conditions can necessitate a change to a different stage.

Result 1 / 3

The specified tightening torque of the fastener to be tightened was not

achieved.

▶Back off the fastener and set the torque module to a higher stage.

*2124682* 2124682 English 11

▶Tighten the fastener with the new stage setting and repeat this test

step.

Result 2 / 3

The specified tightening torque of the fastener to be tightened was

exceeded.

▶Back off the fastener and set the torque module to a lower stage.

▶Tighten the fastener with the new stage setting and repeat this test

step.

Result 3 / 3

The fastener was tightened to the specified tightening torque.

This stage setting is correct for this fastener.

5.6.3 "Unregulated" operating mode

In this operating mode the adaptive torque module is deactivated. The

impact wrench works as though the adaptive torque module were not fitted

to the tool. The adaptive torque module therefore does not have to be

actually removed when it is not needed for short periods of use.

In the "Unregulated" operating mode the display shows the following:

In "Unregulated" mode the impact

wrench's "AT" torque indicator

does not light up, but the button

on the impact wrench for selecting

the various stages is operational.

5.7 Setting the operating mode

There are 2 ways of setting the operating mode to suit the type of fastener:

• Scan the barcode or QR code on the packaging of the Hilti product you

are going to tighten.

• Manual adjustment using the buttons on the torque module

Scanning the barcode or QR code

If a barcode or a QR code is available for the Hilti product to be tightened,

the operating mode can be set correctly for the product quickly and easily

by scanning the code.

▶Set the operating mode by scanning the barcode or QR code. → page 12

Manual adjustment

If no barcode or QR code is available for the product to be tightened, the

operating mode can be set by using the buttons on the torque module.

The "Unregulated" operating mode can be set only manually.

▶Select the operating mode with the control panel buttons. → page 12

12 English 2124682 *2124682*

5.7.1 Setting the operating mode with the control panel buttons

1. Unlock the torque module. → page 7

2. Use the arrow buttons to move the selection frame, as necessary, to the

option you want to change.

3. Press the OK button.

▶A black background appears behind the option you selected.

4. Use the arrow buttons to select the desired setting.

5. Press the OK button.

▶The selected setting appears in the selection frame.

6. Repeat the last 3 steps as necessary to make other changes.

7. Lock the torque module. → page 7

5.7.2 Setting the operating mode by scanning the barcode or QR code

5

1. Unlock the torque module. → page 7

2. Press the "Scan" button.

▶The scanner is activated and the symbol appears on the display

to indicate that the scanner is ready.

3. Hold the module facing the barcode or QR code at a distance of

approx. 15 centimeters (6″), so that the code is inside the frame projected

by the scanner.

▶The LEDs show green.

▶The confirmation tone sounds.

▶The operating mode for the product to be tightened appears on the

display.

▶The LEDs flash red.

▶The warning tone sounds.

▶appears on the display (code could not be read or was not

recognized).

▶Press the "Scan" button and scan the code again.

Operating parameters for the product to be tightened might

not yet be available in the torque module's memory. If the

product is SI-AT-compatible, you can scan the QR code

of the corresponding product in the SI-AT-A22 operating in-

structions. In this way you can write the operating parameters

into the memory of the SI-AT module. The operating parame-

ters for the product can also be uploaded to the torque mod-

ule via USB with the AT Documentation Software. Regu-

larly check for updates to the software installed in the torque

module in order to ensure that the latest parameters are al-

ways applied.

4. Lock the torque module. → page 7

*2124682* 2124682 English 13

5.8 Tightening the threaded fastener in "Adaptive" operating mode

Before using the torque module, make sure that the threaded fastener

to be tightened is correctly installed. Follow the instructions in the

operating instructions of the product to be tightened and the information

on checking the fasteners.

1. Select the "Adaptive" operating mode.

2. Set the forward/reverse switch to the "Forward" position.

3. Install a suitable accessory tool on the impact wrench and engage the

product to be tightened.

4. Press the control switch and hold it down until the torque module returns

one of the following feedback signals:

Result 1 / 4

• The symbol indicating

"Tightening completed

successfully" is displayed.

• The LEDs show green.

• The confirmation tone sounds.

The fastener was tightened correctly.

Proceed with the next fastener of the

same type.

Result 2 / 4

• The symbol indicating "Retight-

ening completed successfully" is

displayed.

• The LEDs flash yellow.

• The warning tone sounds.

A) The threaded fastener of a stud

anchor that had been tightened and

subsequently slackened has been

re-tightened. If the threaded fastener

had not been correctly tightened

beforehand, use a calibrated torque

wrench to check and, if necessary,

tighten to the correct tightening

torque. B) The threaded fastener

for installation systems and cast-in

anchor channels had already been

tightened, but the module is unable

to tell whether the correct tightening

torque was applied. Check the

threaded fastener with a calibrated

14 English 2124682 *2124682*

torque wrench and, if necessary,

tighten it to the correct installation

torque.

Result 3 / 4

• The symbols indicating "Battery

voltage too low" are displayed.

• The LEDs flash red.

The battery does not have enough

power left for tightening the next fas-

tener.

▶Press the OK button to confirm

the message.

▶Insert a charged battery.

Result 4 / 4

• The symbols indicating "Tighten-

ing not completed correctly" are

displayed.

• The LEDs flash red.

• The warning tone sounds.

▶Use a calibrated torque wrench

to apply the correct tightening

torque to the fastener.

5.9 Tightening the threaded fastener in "Tightening" operating mode

1. Select the "Tightening" operating mode.

2. Determine the tightening setting for the threaded fastener to be tightened

→ page 10 and select this setting.

3. Set the forward/reverse switch to the "Forward" position.

4. Install a suitable accessory tool on the impact wrench and engage the

product to be tightened.

5. Press the control switch and hold it down until the torque module returns

one of the following feedback signals:

Result 1 / 2

• The symbol indicating

"Tightening completed

successfully" is displayed.

• The LEDs show green.

• The confirmation tone sounds.

The fastener was tightened correctly.

You can continue directly to the next

fastener of the same type.

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