Zero-Max ETP-Hyloc Bruksanvisningar

varumärke: Zero-Max

Modell: ETP-Hyloc

Typ: Bruksanvisningar

For heavy loads and quick mounting

Handling Instructions

Bedienungsanleitung

Notice d'utilisation

Istruzioni di montaggio/smontaggio

Hanteringsanvisningar

Made in Sweden

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 1



 

 

 

 

 

 



 

 

 

 

 

 



 

Table des matières

Informations générales 20

Consignes de sécurité 21

Manutention 21

Montage 22 - 24

Démontage 25 - 26

Accessoires / Pièces de rechange 27

Indice

Informazion General 28

Norme di sicurezza 29

Movimentazione 29

Montaggio 30 - 32

Smontaggio 33 - 34

Accessori / Ricambi 35

Innehållsförteckning

Allmän information 36

Säkerhetsföreskrifter 37

Hantering 37

Montering 38 - 40

Demontering 41 - 42

Tillbehör / reservdelar 43

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 3

2;2?.9;3<?:.A6<;

ETP-HYLOC is a hydro-mechanical hub-shaft connection

which, due to its robust design, is ideally suited to work in

difficult environments and heavy operations like steel rolling

mills, process industries etc.

ETP-HYLOC is fast to mount, has good concentricity and can

take high torque and radial loads. Mounting and dismantling is

easily carried out with a hydraulic pump.

<;@A?B0A6<;

ETP-HYLOC is a hydro-mechanical joint, which consists of a

double-walled steel sleeve which encloses a conical moveable

piston. Mounting and dismantling is carried out with a hydraulic

pump. In the flange there are three threaded connections (”ON”,

”P” and ”OFF”) in the radial direction and the same in the axial.

This makes it possible to choose radial or axial connection of

the pump hoses, depending on the build-in situation.

"=2?.A6<;

When the piston is moved by the hydraulic pressure from the

pump, the double-walled sleeve expands uniformly against

shaft and hub to form a rigid joint. When dismantling, the piston

is moved in the opposite direction and the joint will loosen.

<B;A6;4

Apply pressure in the ”ON” and ”P” (not shown)

connections. When mounted no hydraulic pressure

remains. The small conical angle prevents the piston

from releasing.

6@:.;A96;4

Apply pressure in the ”OFF” and ”P” (not shown)

connections. ETP-HYLOC returns to its original

measurements and the joint is loose.

!%!"% '"!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 4

.;196;4

Please handle ETP-HYLOC carefully when moving

or mounting/dismantling from the machine as it is a

high precision unit. Always make sure all contact

surfaces are clean and free from impurities.

Should ETP-HYLOC be difficult to handle or extract,

the extra threads in the flange could be used for

ease of handling and/or extraction.

M8/M12/M16 threads, depending on ETP-HYLOC

size.

!<A2

Never pressurise ETP-HYLOC without hub and shaft

mounted. To pressurise an unmounted ETP-HYLOC

may destroy it.

"693<?A52=B:=

The oil for the pump should be transmission oil type

&*

&.32AF?24B9.A6<;

Read this Instruction manual through carefully in

order to familiarize yourself with the safe and

efficient operation of this product. Keep this

handbook for reference purposes. This Instruction

manual contains important instructions and

directives for the safe and proper operation of the

product.

*<?86;4D6A55645=?2@@B?2

All accessories that are connected to ETP-HYLOC,

such as pump, connections, hoses and other

accessories must be designed for a working

pressure that is at least equal to the maximum

pressure that is needed for ETP-HYLOC.

Do not use incorrect/faulty accessories when

working with high pressures.

Do not overtighten connections/fittings. It is better to

re-tighten if a slight leakage occurs than to damage

the threads by overtightening.

Protection glasses should be worn

at all times when

mounting/dismantling ETP-HYLOC.

&',%('"!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 5

E6.9%.16.90<;;20A6<;

. When delivered, ETP-HYLOC is prepared for

E6.9 connection (where the quick

connections are mounted).

/. If %.16.9% connection is to be made, remove

the steel plugs and mount these in the 3 E6.9

ports.

 #"%'!' The steel plugs must be tightened to

20 Nm using a torque wrench. The hex key is 5 mm.

92.;6;4

 Clean the shaft, hub, all interior and exterior

contact surfaces of ETP-HYLOC thoroughly with a

solvent.

!<A2 If there is any grease on these surfaces it

may cause the joint to slip.

"(!'!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 6

<;;20A6;4A52=B:=

 Remove the protective caps of the quick connections.

. Connect ?2AB?;5<@2 of the pump to the "-port.

/Connect =?2@@B?25<@2 of the pump to the #-port.

0Connect =?2@@B?25<@2 of the pump to the "!-port.

#?2@@B?6@6;4

Before pressurising, make sure that the @A229=9B4@

are fitted into the three ports not in use.

. Close the pressure reducing valve at the pump.

"(!'!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 7

/Pressurise to recommended mounting pressure,

which should be held for approx. 5-10 seconds.

When pressurising, the pressure will increase step by step

because the piston inside ETP-HYLOC moves gradually.

!"%  "(!'!#%&&(%

 #./.?#@6

+"* "(!'!#%&&(%

 #./.?#@6

Open the pressure-reducing valve at the pump.

(The pressure in the hoses falls).

Disconnect the hoses and reattach the protective caps

of the quick connections. These must always be fitted to

protect ETP-HYLOC against contamination.

ETP-HYLOC is now ready for operation in the machine.

"(!'!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 8

<;;20A6;4A52=B:=

Remove the protective caps of the quick connections.

.Connect ?2AB?;5<@2 of the pump to the "!-port.

!<A2 The return hose or other connection should be

made to the "! port because a heavy spurt of oil can

occur when ETP-HYLOC loosens.

/Connect =?2@@B?25<@2 of the pump to the #-port.

0Connect =?2@@B?25<@2 of the pump to the

"-port.

#?2@@B?6@6;4

Before pressurising, make sure that the @A229=9B4@

are fitted into the three ports not in use.

. Close the pressure reducing valve at the pump.

& "(!'!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 9

/Pressurise to the same level as the mounting

pressure and keep it applied for at least 10 seconds.

.E.99<D2116@:.;A96;4=?2@@B?26@A52

:<B;A6;4=?2@@B?2/.?

0Observe the pressure gauge. When the pressure

suddenly falls, (the piston inside ETP-HYLOC has

now started to move), continue to pump until the

pressure has become 0 and starts to increase again.

The piston inside ETP-HYLOC has now been moved

to its end position.

Open the pressure-reducing valve at the pump.

(The pressure in the hoses falls).

ETP-HYLOC is now loose from shaft and hub.

Disconnect the hoses and reattach the protective

caps of the quick connections. These must always

be fitted to protect ETP-HYLOC against

contamination.

& "(!'!

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 10

$B6080<;;20A6<;

For fast and secure mounting the pump hoses

are equipped, as standard, with a special high

pressure quick connection chuck (C-02).

Each ETP-HYLOC is delivered with the

corresponding nipple (N-02).

F1?.B960=B:=@

Our pumps are designed for easy usage at the

pressures and volumes that are needed for ETP-HYLOC.

All pumps are of a robust design and CE marked. The motor pump is

especially designed for use with larger sizes of ETP-HYLOC, size < 150

mm, or when mounting/dismantling is to be made frequently. All pumps are

equipped with manometer and hoses (length 3 m). Max. working pressure

is 1 500 bar.

.;1=B:=

Delivered in a practical steel

box.

<A<?=B:=

Pneumatically driven. Delivered in a practical steel box.

ETP Part number: 19112

• For use with ETP-HYLOC.

• Delivered in steel box

• 2 pressure hoses + 1 return hose (3m)

• Incl. 2 L SAE 80 W oil

• Incl. 3 pcs. Quick connections C-02.

&&"%& &#%#%'&

$B6080<;;20A6<;AF=2

The chuck, C-02, is screwed onto the

nipple, N-02, with an outer ring.

5B08

ETP Part

number: 19131

!6==92!

ETP Part

number: 19121

&=.?2=.?A@'#,"

High pressure steel plug G 1/8”

ETP Part number: 19200

"69&*

ETP Part number: O098

1 litre.

""%'#( #&

ETP Part number: 19102

• For use with ETP-HYLOC

• Delivered in steel box

• 2 pressure hoses + 1 return hose (3m)

• Incl. 2 L SAE 80 W oil

• Incl. 3 pcs. Quick connection C-02.

Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 11

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 





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 



 



 











 





 













 









 





  



 



 









 







 



 

 

 







 









 



 





 







 

















 







 



  

 



 







 









 

 



 













 



 



  



 



 







 



 





 









 

  

 

  

 











 

 





 







 



 



 



 



 







 



 

 





 



 

 

 



 





 



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 

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 



 

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 



 



 

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 

 

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





 

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ETP-HYLOC est une bague hydromécanique arbre /moyeu,

robuste par sa conception. Elle est idéale pour travailler dans

des environnements difficiles: laminoirs, process industriels.

Une des applications types est la fixation des arbres de rouleau

de convoyage. ETP-HYLOC est rapide à monter, possède une

bonne concentricité et peut supporter de forts couples et de

fortes charges radiales. Le montage et démontage se font

facilement à l’aide d’une pompe à main.

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ETP-HYLOC est une bague de serrage hydromécanique

constituée d’une douille à double paroi en acier renfermant un

piston conique mobile. La flasque comporte 3 raccords filetés

(« ON », « P » et « OFF ») Les connectiques sont doublées

pour pouvoir choisir un raccordement radial ou axial.

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Le déplacement du piston provoque, grâce à la pression

hydraulique générée par la pompe, l’expansion uniforme de la

douille à double paroi contre l’arbre et le moyeu, réalisant un

assemblage fretté. Lors du démontage le piston se déplace

dans la direction inverse et l’assemblage est libéré.

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Appliquer la pression sur les raccords « ON » et P »

(non représentés) En fonctionnement aucune

pression hydraulique n’existe dans le manchon.

La faible conicité du piston empêche le grippage.

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Appliquer la pression sur les raccords « OFF » et «

P » (non représentés) ETP-HYLOC reviendra dans

ses dimensions initiales, le montage sera libre.

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Hyloc Handling instruction 17x17:Layout 1 2021-03-31 12:27 Sida 20

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Zero-Max ETP-Hyloc Bruksanvisningar

varumärke: Zero-Max

Modell: ETP-Hyloc

Typ: Bruksanvisningar

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